What Is Seamless Clothing?
Seamless garments are a type of knitted product that is made by sewing stitches along the neck, waist, or hip lines. There are no seamed lines all around the main body of seamless clothing, while the other pieces have less stitches. Seamless is today’s leading cutting edge technologies in the apparel industry.
What are the benefits of seamless clothing?
Lightweight and breathable
Seamless clothing is popular because it is flexible, breathable, non-restrictive, and non-binding. The lack of seams enhances the ease of body movement. Seams are wrinkle and cause friction on the skin. Knitted seamless clothing reduce unnecessary elastic bands and increase comfort.
Underwear, outerwear, sportswear, shapewear, and swimwear are the most common seamless items, and they are all made of highly elastic, fine to very fine fabrics manufactured of microfiber, needing good ductility and softness; therefore the increased comfort.
Durable, long-lasting
The seamless clothing is basically just one piece of fabric. Thanks to this, the garment is much more fitted and becomes a second skin. It adapts perfectly to the body and promotes muscle maintenance. Its flexibility allows you to stretch in any way you can. It inspires you to give your best, whether it’s a quick workout at home or a session in the gym. The garment also shows excellent durability. Even with heavy physical training, the seams are not likely to get damaged. For example, the chances of the leggings tearing during your workout are lower compared to traditional leggings.
It saves time and money
The cloth is the starting point for most items in conventional production processes. The cloth has been colored, the design has been cut, and the parts have been put together. If the design includes printing or embroidery, these are extra tasks required later in the production process.
However, there is no fabric in seamless manufacturing. An high-technology machine can produce a whole product in minutes, weaving elements like as belts and hemlines automatically. Seamless clothing require 30 to 40% less time to produce than cut-and-sew equivalents since the usual labor-intensive cut-and-sew stages are eliminated.
Reduce labor costs and space needs
Innovative technology allows the entire garment to be made with minimal intervention in the cutting and sewing process, resulting in significant cost and time savings, increased productivity, rapid response, and timely production, in addition to providing consumers with increased comfort and better fit by eliminating seams. By removing the cutting and stitching procedures, seamless garments drastically minimize human participation. Sewing processes are less involved in the garment manufacturing system, save in a few circumstances, resulting in less space needs.
Rapid and accurate customization
Not only can seamless garment technology manufacture wide varieties of tubular knitted garments, but it can also develop many design structures on the tubular knitted garment. With the support of seamless technology, just-in-time production is achievable. In some markets, seamless knitting may be used for customization, where a computerized system swiftly alters patterns to fit consumer needs.
Why choose Thygesen as a high-technology Seamless Clothing Manufacturer?
Seamless Clothing Manufacturer With Moderm Machinery
Seamless clothing is one-piece clothing and does not see any seams, it feels comfortable to the wearer and is very popular. However, to produce seamless clothing requires sewing factories to own modern machines and advanced technology.
Thygesen – top Seamless Apparel Manufacturer– with the goal of bringing the best products to fashion brands has been at the forefront of seamless clothing production. We are equipped with modern machines such as circular knitting machines for better production.
This type of loom uses lasers to cut the fabric, so it gives sharp cuts that are not as prone to tassel as when cutting with ordinary scissors. Then the clothes will be completely heat pressed so that the joints stick together firmly.
Produces complete seamless clothing products that meet garment standards without going through any cutting process. Seamless technology with the feature of minimizing seams not only provides efficient productivity but is also more environmentally friendly than conventional methods.
Seamless Sportswear Manufacturer
Seamless is considered an important sewing technology for sportswear. To create the perfect sportswear needs to satisfy many requirements in terms of fabric, design, and seams. However, with seamless technology, sportswear is produced that is not only comfortable, but also saves time and costs.
Understanding that, Thygesen is one of the leading seamless sportswear today. We use seamless technology in the manufacturing process to create the most comfortable sportswear.
We see great advantages and use Seamless technology for workout clothes. A sports bra or Seamless shorts when worn will contribute to proper support for the upper body muscles for a comfortable fit and good elasticity to help the wearer’s movement become more comfortable. Breathable fabric texture keeps your body cool even during intense workouts.
Seamless Apparel Manufacturer With Professional Staff
In addition to the system equipped with modern machines and advanced technology, employees are an important factor in deciding whether seamless clothing can be completed or not. Thygesen always has training programs and updates knowledge and technology for employees. We not only focus on updating our knowledge of fashion but also improve our technology level so that our employees can work effectively and at their best.
Workers at Thygesen’s garment factories can easily operate machines and master modern technology. With seamless technology, Thygesen professionals can program the circular knitting machine to make it more efficient on its own.
Various types of circular knitting machines were used and it operated according to pre-programmed commands. This technology eliminates the process of cutting and sewing the fabric, creating seamlessness, which is the way to optimize the production process in terms of both time and product quality.
While the production speed is faster, seam defects or many garment defects that are common in conventional sewing are also eliminated. According to calculations, by this sewing technology one can save up to 40% of production compared to tradition.
Seamless Clothing Manufacturer With Various Product Lines
Seamless Yoga Leggings
Yoga clothing often has higher requirements than regular clothes. It requires clothing that does not have many uncomfortable seams and has a certain tightness to the body. Meanwhile, elasticity is also an important factor to help the wearer’s movement be more flexible.
Thygesen – Seamless Apparel Manufacturer – has used seamless technology as the ultimate solution for yoga leggings. This technology makes it possible for us to design and sew various styles of Seamless Yoga Leggings without worrying about our staff’s sewing techniques.
Instead of spending a few hours to complete a high-class seamless yoga leggings as usual, now we only need 1 to 2 hours without additional labor. The circular knitting sewing machine can operate automatically after setting the program. The above helps us save production costs so that fashion brands also receive more reasonable prices.
Product Specifications:
– Materials: Nylon, Polyester, Spandex (adjustable)
– Size: Available in all sizes
– Four-way stretch
– Durable
– Free and natural movement
– Soft, breathable & comfortable
– Ecofriendly
Seamless Bra
In the world of Sport & Fitness clothing, a seamless bra is longer a strange item. Almost girls and women love it dues to its special characteristics. The discomfort of wearing a bra while playing sport or doing exercise may comes from the chafing and bouncing caused by the seam. And in almost cases, the seam can not be a fashionable details. That’s why people, especially people love Sport and Fitness like Seamless Bra.
However, It would be a big problem if a seamless bra is less durable than a seamed bra. In fact, a seamed bras is even much more durable. it is tested under a pull force of several hundred N, to make sure that there will be not any unwanted accident. We invested in hi-tech machines that allow us to produce very durable products that would be totally “safe” for the wearer.
In terms of fashion, as mentioned above, A seam is hardly a fashionable details in an activewear product. People seem like products that look like monolithic. In other words, the seamless bra seem to be more fashionable than a classic one.
When it comes to the function of the products, a seamless bra has all supportive function as a seamed bra. It must be light in weight, good compression but comfortable, soft and smooth. It also needs to be breathable and moisture absorb to bring the most comfortable to the wearer during the game or exercise. All of our seamless bra are comfy to those criteria. They made out of special and high functional kinds of fabrics that we developed. Thanks to a wide close-knit relationship with best yarn and fabrics manufacturer, we can be flexible in development new kinds of fabrics for each requirement of function. We consider it one of our big advantage.
Seamless Underwear
Seamless is today’s leading cutting edge technologies in the apparel industry. It is suitable for sportswear or underwear. If this technology was rarely used in the past, many apparel manufacturers now use it to upgrade the quality of their products. Thygesen is one of the leading clothing manufacturers in applying this modern cutting technology. The products that we manufacture are not only of perfect quality, but also of the highest standards in the world.
With many typical clothing models made from seamless technology, Thygesen has helped many fashion brands grow their businesses. Read our shares below to know more about this modern sewing technology!
Designed with high-performance fibers for maximum support, flexibility, as well as moisture management, Seamless Underwear offers optimal protection for the most delicate parts of your body.
Product Specifications:
- Nylon/ Polyester/ Spandex.
- Wicking, Breathable, Moisture managing.
- Soft, Flexible and Durable.
Seamless T Shirt
As a seamless apparel manufacturer, Thygesen has the capability and experience to manufacture all types of apparel using seamless technology. In addition to underwear, sportswear and leggings, Seamless T shirt is an outfit favored by many fashion brands.
Thanks to the special and advanced production technology, seamless T shirt will help the wearer feel more comfortable. The fabrics are fully heat-pressed to form strong adhesive joints, not rough seams. The special blister material used by this sewing technology also makes the wearer feel more comfortable thanks to its good elasticity, softness, breathability and outstanding elasticity.Seamless Short Manufacturer & Wholesale Supplier.
Seamless Short
Seamless Short is a cool product for people loving an vibrant and active life without any discomfort of chafing or bouncing caused by raw seams. As its wide application in daily life ( running, jogging, workout, fitness…) as well as its supportive characteristics thanks to its special materials and structure, the demand from the market shows very good signal.
Thygesen Vietnam are now offering a full package service for helping our customer manufacture any design of seamless Short. In case that you have got your own design, our service would help to bring it in the real products at the highest level of quality and most competitive price. Or in case that you would like us to help you design according to your idea of products, our in-house expert, designer and technicians would help you. Or if you are interested in any of our available design, we could manufacturer and provide you under your private label. Flexibility is core value of our service.
How Thygesen could supply you at the best quality and competitive price?
Firstly, We provide a full package service. We cover from designing, material development, sourcing, sample development, to bulk manufacturing and logistic. Our customers would save much of time & expense working with too much supplier for each separate stage.
Secondly, We optimize our productivity while remain the quality control. We focus on training our labor, ensuring that each of them could use at least 3 kinds of machines. There for we are flexible in arranging production lines.
Thirdly, LEAN system, International manufacturing standards have been applied to our manufacturing process to avoid waste of time, and issues. So our manufacturing process are quite stable and smooth. We always deliver goods on time.
