Clothing base layers are an essential component of any wardrobe, as they provide a foundation for other clothing items and can play a crucial role in regulating body temperature and moisture. With decades of experience in the textile industry, Thygesen is confident to be your trusted custom base layer manufacturer.
Base Layer Manufacturing Process
Clothing base layers are an essential component of any wardrobe, as they provide a foundation for other clothing items and can play a crucial role in regulating body temperature and moisture. Base layers are typically made from lightweight, breathable fabrics that are designed to wick moisture away from the skin, keeping the wearer dry and comfortable. The manufacturing process for clothing base layers can vary depending on the specific type of garment, but there are several key steps that are common to most base layer production.
The first step in the base layer manufacturing process is the selection of fabric. The most commonly used fabrics for base layers include synthetic materials like polyester, nylon, and spandex, as well as natural fibers like merino wool and silk. The choice of fabric will depend on the specific properties that the base layer is intended to have, such as warmth, breathability, moisture-wicking, or stretchiness.
Once the fabric has been selected, the next step is to cut the fabric into the necessary pieces. This can be done using a variety of methods, including manual cutting, die cutting, or laser cutting. The pieces are then sewn together to form the base layer garment. The seams are typically reinforced to ensure durability, and any zippers, snaps, or buttons are added at this stage.
After the base layer has been sewn together, it is subjected to a series of tests to ensure that it meets the desired quality standards. This may include tests for stretchiness, breathability, moisture-wicking, or other properties that are important for the specific type of base layer. If the garment passes these tests, it is then ready for finishing.
The final step in the base layer manufacturing process is finishing, which includes washing, dyeing, and adding any additional treatments or coatings to the garment. For example, some base layers may be treated with a antimicrobial coating to prevent the growth of bacteria and odors. Once the base layer has been finished, it is ready for packaging and distribution.
In conclusion, the manufacturing process for clothing base layers is a complex and detailed process that involves many different steps, from the selection of fabric to the final finishing touches. The end result is a garment that is designed to provide comfort, protection, and performance, making it an essential component of any wardrobe. Whether you are an athlete, outdoor enthusiast, or just looking for comfortable clothing to wear every day, a high-quality base layer can make all the difference.
Custom Base Layer Manufacturer
Thygesen Textile Vietnam
With decades of experience in the textile industry, Thygesen is confident to be your trusted custom base layer manufacturer.
We focus on both hash condition protection and utmost comfortability when designing and manufacturing base layer items. They must be lightweight to minimize the need for multiple layers.
What we offer
✓ Innovative OEM/ODM solutions
✓ High-technology products
✓ Ethical & sustainable manufacturing process
✓ Professional & Supportive team
✓ Competitive price & Timely delivery
Material range and functionality
– Merino wool, Non-mulesing wool, Cotton, Viscose/Spandex, Merino wool blended
– Regular PE/PA, Coolmax, Aerocool, Thermal
– Thermal keeping, Airy, Wicking, Breathable, Moisture-managing
– All Sizes, Colors, And Customizations Are Available
We are a premium sustainable custom workwear manufacture
We provide a wide variety of customization choices that a clothing brand requires in order to stand out and be imaginative. We provide a wide range of customization possibilities, including many fabric types—including eco-friendly and organic natural-colored fabrics—various prints, embroidery, and sublimation, as well as numerous finishing options like buttons, zips, and labels.
We completely understand special demands of your customers for these products due to its directly consumers are children. Thus, the raw material and fabrics selection stage for base layer products is seriously taken into inspection. For greater details, the material chosen for this product are: Polyester, Cotton, Spandex,… which bring significant positive characteristics namely light in weight, luxurious soft, breathable, absorbent, anti-bacteria…
In addition, intending to provide extraordinary base layer manufacturing service, we are willing to put a entire modern factory and experienced experts under our service. We commit to assist our customers from the initial stages such as sample developing, designing to finally timely delivery. With our latest facilities, tremendous man power and seriously manufacturing management, the colossal advantages in prices and product quality are anticipatable.
Certificated to be safe for baby’s skin, products manufactured at Thygesen’s factory ease every parent’s concern about harmful chemicals. Let’s start your cute and creative base layers with us!
Thygesen Vietnam has now become an exporter of children’s dresses, trusted and chosen by major foreign brands. We have good production conditions with modern machinery and equipment, ensuring to bring to customers who are retailers a large number of products at reasonable prices.
We offer Supportive Customer Service
At Thygesen, we take great pleasure in offering outstanding customer service to our clients as an employee-owned company. We are concerned about the caliber of our goods and strive to provide the best textiles at the best prices using the most effective methods. Thygesen provides all-inclusive fabric solutions to satisfy your demands, from contract knitting to selling finished fabrics.
We think that ideas can change the world. And we are aware that empowering the most intelligent individuals produces the best ideas. Our experience in research, design, and manufacturing as a multinational corporation extends to a variety of industries, including floor covering, performance and protective textiles, specialized chemicals, healthcare, and operational improvement consultancy for industrial manufacturers.
Thygesen’s team is committed to creating innovative ODM/OEM solutions for your fashion brands. Our skillful employees and high-technology machine system allow us to manage the entire process from design to the finished products.
For us, the quality of products and services always comes first. Our company always strives to upgrade the production line and product quality daily to meet users’ needs.
Our in-house development team studies your specifications to design readily practical tools, methods, and work instructions, which combined with the deployment of today’s technology, ensure timely production and consistent quality standards.
We invest in technology
To be a leading Base Layer Manufacturer, our development team studies your specifications to design readily practical tools, methods and work instructions, which, combined with today’s technology, ensure timely production and consistent quality standards.
We also apply the LEAN system to reduce wastage in every production step and save your lead time.
Thygesen places a strong emphasis on investing in developing highly professional and technical qualifications, providing employees with soft skill training and encouraging the development of traditional values and culture. In addition to ensuring adherence to social responsibility and obtaining certificates, Thygesen’s production facilities fulfill the quality standards of ISO 9001:2008, ISO 13485:2016, CE marking, FDA, and Oeko Tex 100, among others. reputation as WRAP, SA8000.
The firm has been growing and regularly evolving in recent years, becoming one of the business models built on moral principles that is gaining recognition in the textile industry.
Thygesen’s Base Layer Products
Base Layer Bottom
With long-term experience and modern technologies, Thygesen can manufacture base layer bottom products that are not only durable but also utmostly comfortable. We can provide a varied range of Base layers that help your customers keep warm and feel comfortable during their working days. We are looking forward to be partner of your brands.
Crew Neck Base Layer
Simply your manufacturing process with our OEM/ODM services for any design of Crew Neck Base Layer. All you need to do is sending us your design or your idea of the product. Our enthusiastic and professional staff will help to bring it to life. At Thygesen Textile Vietnam, we focus on providing clients with optimal textile solutions.
Mens Base Layer
The thing that makes the amazing performance of this base layer is its special fabric which was developed at our own fabric factory. It enhances our OEM service to cover the whole manufacturing process for almost any design of Mens Base Layer. Your experience of satisfaction is our experience of proud.
Long Sleeve Base Layer
Thygesen can manage every aspect of your products, from concept development and sampling to manufacturing and logistics. Thygesen Textile Vietnam is confident that we will provide you with an endless selection of designs, materials, colors, and sizes because of our creative personnel and cutting-edge facilities.
Base Layer Top
We focus on both hash condition protection and utmost comfortability when designing and manufacturing custom base layer tops. With this commitment in mind, we aim to be your long-term companion by providing you with professional support and guidance to bring your ideas into reality in the best way possible. Working with Thygesen Textile Vietnam, a dependable manufacturer with decades of experience will help you succeed.
Tencel Undershirt
Tencel Undershirt has become a must-have item helping people enjoy their work in cold winter. We ensure this product is always so soft & smooth, durable, lightweight, and absorbent. It will bring your customers the most comfortable feeling for the whole working day. The fabric we choose is naturally antibacterial and feels feather-light on the skin, making the wearer feel fresh for longer. Please do not hesitate to contact us.
Thermal Undershirt
When designing and manufacturing custom thermal undershirts, we focus on both hash condition protection and maximum comfort. With this commitment in mind, we hope to be your long-term partner by offering expert support and direction to help you turn your ideas into reality in the most efficient manner possible. Contact us today and experience how it will surprise you in saving your time, cost, and effort.
Base Layer T-shirts
Specifically designed for women, these collections have not only multiple functions but also give customers fashion styles such as elongating your torso, and toned body,… As a reliable Women’s Base Layer T-shirts Manufacturer, Thygesen Textile Vietnam is looking forward to cooperating with every partner whose business engages in garment products and want to strike into potential market.
